Module Code - Title:
ME6072
-
ENGINEERING MECHANICS OF PLASTICS AND COMPOSITES
Year Last Offered:
2025/6
Hours Per Week:
Grading Type:
Prerequisite Modules:
Rationale and Purpose of the Module:
Syllabus:
Provide the foundations for analysing stress and strain in Polymers and Composite Materials. Identify how to use physical and mathematical models to describe the stress/strain response of polymers over time - creep, relaxation and recovery. The fatigue, fracture and creep rupture of plastics. Introductory concept of micromechanics to estimate the elastic constants of a unidirectional orthotropic composite. Experimental measurement of principal strains on an orthotropic composite coupon. Hierarchy of deformation processes for sheet-forming of composite component: Resin flow, Transverse flow, Interply slip and Intraply shear. Rheology including resin viscosity/fibre suspensions and infusion processing window dependency on time-temperature-shear rate, fibre preform permeability, D'arcy flow. Advanced manufacturing techniques being developed within the Composite Research Centre
including autoclaving, liquid composite moulding (LCM) - RTM, RFI, VARTM; Hot-drape forming. Filament winding/tape-placement. Engineering design guidelines when using composite materials.
Learning Outcomes:
Cognitive (Knowledge, Understanding, Application, Analysis, Evaluation, Synthesis)
1. Given constant and/or intermittent loading describe and analyse the time-dependant stress-strain response of plastic materials using physical and mathematical modelling (Written Exam)
2. Appraise the fracture of plastics and to evaluate the effect of stress system on their fatigue behaviour (Written Exam)
3. Predict the mechanical response of composites from micromechanics to macromechanics (Written Exam)
4. Design a structure using composite materials with due appreciation of key material properties and allowables (Written Exam)
5. Understand the hierarchy of deformation processes required to realise a successful complex curvature composite component during thermoforming - including advanced manufacturing techniques (Laboratory Work / Written Exam)
6. Apply viscosity and permeability values to predict resin flow through a dry fibre preform (Written Exam)
Affective (Attitudes and Values)
1. Recognise and differentiate the mechanical response of plastics and composite materials and homogeneous isotropic metallic counterparts (Written Exam)
Psychomotor (Physical Skills)
1. Identify and measure the principal stress and strain directions on an orthotropic beam using strain gauges (Laboratory Work / Written Exam)
2. Manufacture and Non-Destructively Evaluate a composite component (Laboratory Work / Written Exam)
How the Module will be Taught and what will be the Learning Experiences of the Students:
Research Findings Incorporated in to the Syllabus (If Relevant):
Prime Texts:
Crawford, R.J., (1998)
Plastics Engineering, 2nd ed
, Butterworth-Heinemann
Jones, R.M., (1998)
Mechanics of Composite Materials, 2nd ed
, Taylor & Francis
Gutowski, T. (ed.), (1997)
Advanced Composites Manufacturing
, New York: Wiley
Other Relevant Texts:
Advani, S. G., and Sozer, E. M., (2003)
Process Modelling in Composites Manufacturing
, Marcel Dekker Inc.
Berthelot, JM, (1998)
Composite Materials: Mechanical Behaviour and Structural Analysis
, Springer-Verlag, New York
Programme(s) in which this Module is Offered:
Semester(s) Module is Offered:
Module Leader:
walter.stanley@ul.ie